With the continuous progress of science and technology, the clean room in a variety of manufacturing industries are more and more widely used, especially in the injection molding industry. Dust-free workshop for the production of high-quality products to provide a guarantee, but also optimize the production environment. This article will focus on the focus of the construction of the injection molding clean room and design solutions.
Construction focus
1, air cleanliness: the core of the clean room is to control the amount of dust and microorganisms in the air to ensure the stability of production and product quality. According to the production demand, choose the appropriate air cleanliness level is the first task.
2、Airflow organization: Reasonable design of the airflow direction in the clean room, to avoid dust accumulation and re-suspension, is the key to ensure the cleanliness of the air.
3, temperature and humidity control: according to the needs of the production process, stable control of the temperature and humidity of the clean room, help to ensure product quality and production stability.
4, anti-vibration and anti-noise: injection molding machines and other equipment running vibration and noise, may affect the cleanliness of the workshop, so effective vibration isolation and noise reduction design.
Design program
1, plane layout: clean room according to the production process and logistics needs, reasonable planning equipment layout, reduce unnecessary material handling, improve production efficiency.
2, enclosure structure: clean room using high-efficiency filters, air shower room and other means to ensure that the workshop air cleanliness standards. At the same time, the enclosure structure should have good heat preservation and insulation properties to meet the temperature and humidity control requirements.
3、Ventilation and air conditioning system: according to the cleanliness level and process requirements, select the appropriate ventilation and air conditioning system to ensure that the air circulation in the workshop and good quality.
4、Lighting system: The clean workshop selects high-efficiency, low-energy LED lamps and lanterns to provide sufficient lighting intensity, while avoiding light pollution.
Utilizing natural light, frequency converter and other energy-saving technologies to reduce the energy consumption of the workshop.
5、Intelligent management: The dust-free car introduces intelligent management system to realize the real-time monitoring and control of the workshop temperature and humidity, cleanliness and other data to improve the production efficiency and product quality.
6、Personnel entry and exit control: Set up the air shower room, locker room and other facilities to strictly control the entry and exit of personnel to reduce the dust into the workshop.
7, emergency plan: the development of emergency plans for emergencies, such as fire, power outages, etc., to ensure the safety of personnel and production of stable injection molding dust-free workshop construction is a comprehensive project, which needs to be considered from a number of aspects and design.
In the construction process, we should focus on air cleanliness, airflow organization, temperature and humidity control, vibration and noise prevention to ensure the performance and stability of the workshop. At the same time, the design scheme should comprehensively consider the plan layout, enclosure structure, ventilation and air conditioning system, lighting system, energy-saving design, environmental protection measures, intelligent management, personnel access control and emergency plans to ensure the workshop’s productivity and product quality, and reduce the impact on the environment. Through reasonable construction and design, the injection molding dust-free worksho
Post time: Jan-11-2024